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Lesson AC Machines · Alternator and three-phase motors

Three-phase alternators

A three-phase alternator generates AC. Frequency depends on poles and rpm: `f = (P · n) / 120`. Output voltage is set largely by field excitation. Paralleling requires matched voltage, frequency, phase sequence, and phase angle.

1

Anatomy that matters

Most machines use a revolving field: DC on the rotor, three-phase AC generated in the stator. Large load currents stay off slip rings. Older revolving-armature designs exist but are less common for power generation.

2

Excitation and brushless exciters

Field current may come through slip rings or from a brushless exciter (auxiliary AC machine plus rotating rectifiers). Less brush maintenance, same job: control flux to control voltage.

3

Frequency

f = (P × n) / 120. Example: 4 poles at 1800 rpm → 60 Hz; at 1500 rpm → 50 Hz. If the prime mover slows under load, bus frequency falls.

4

Output voltage and AVR

Voltage depends on flux, speed, and load. An automatic voltage regulator trims field current. Over-/under-excitation also affects vars when paralleled.

5

Paralleling essentials

Match voltage, frequency, phase sequence, and phase. Then close and share kW with the governor and vars with excitation. Field-discharge protection handles inductive field energy when securing the machine.

6

Cooling and continuous rating

Alternators need designed airflow or hydrogen/water systems on large units. Blocked filters on smaller machines cause AVR “mysterious” voltage limits as the machine thermally deranges. Check cooling before replacing regulators.

7

Sharing kW vs kvar

Prime mover (governor) primarily sets real power share. Excitation primarily sets reactive share. Turning the wrong knob fights the other machine and the bus.

8

Island vs grid-parallel mental model

Alone, the alternator sets frequency and voltage for its loads. In parallel with a stiff grid, frequency is largely grid-imposed and the governor controls power export. Know which world you are in.

9

Field focus for this lesson

Translate the theory into a two-minute job briefing: what you will measure first, what reading would change your mind, and what you will leave documented for the next shift. If you cannot brief it, you do not own it yet.

10

Numbers and habits that save you in the field

Before you speak, write down:

  1. What topology or machine you have in front of you.
  2. Voltages and currents with the measurement point.
  3. Frequency or rpm if they apply.
  4. What the nameplate or diagram says.
  5. What changes if you isolate one part of the circuit.

A diagnosis without those data is conversation, not the trade.

11

How to study this lesson

  1. Explain the central block out loud to an imaginary helper.
  2. Rewrite the field case with numbers from a real piece of equipment.
  3. Complete the checklist without looking.
  4. Mark which rows in the mistakes table have already happened to you.

If you cannot say the core idea in one minute, return to the first third.

12

Safety relationship

Energized measurement needs PPE, a meter of the right category, and a plan if the reading does not make sense. Capacitors, inductive fields, rotating shafts, and power neutrals do not forgive haste. If the procedure says de-energize and verify absence of voltage, that rules.

13

Field case

Situation. Operator closes an alternator to the bus; heavy surge and breaker trip. Synchroscope was “close enough.”

How to think. Phase angle or sequence was wrong—or voltage/frequency mismatched. “Close enough” is not synchronized.

Conclusion: paralleling is a checklist, not a feel.

In the field

Symptom

Trip on parallel; low V; frequency drift; hunting

Where to look

Prime mover speed; AVR/field; synchroscope; sequence

Likely causes

  1. Out of phase close
  2. under-excitation
  3. governor issue

What to measure

  1. V, f, sequence
  2. field current
  3. after close kW/kvar share

What not to do

  • Force close when lights/scope disagree

Checklist

  • I use f = (P·n)/120
  • I relate excitation to voltage (and vars)
  • I name the four paralleling matches
  • I know why revolving-field is preferred
  • I respect field-discharge energy

Common mistakes

Symptom Typical cause Action
Symptom Bus crash on close
Typical cause Not in synchronism
Action Use proper sync procedure
Symptom Low voltage
Typical cause Weak field / AVR fault
Action Check excitation
Symptom Frequency sag
Typical cause Prime mover overload
Action Check governor/engine
Symptom Wrong rotation after swap
Typical cause Sequence reversed
Action Fix phase sequence