Lesson Controls and field electricity · Basic electricity
Current, voltage, and resistance
Electricity in HVAC powers compressors and fans and drives 24 V control coils. If you do not keep voltage, current, and resistance as separate ideas — and know how they relate — you cannot read a multimeter or explain why a motor draws high amperage. This lesson is the minimum electrical vocabulary for safe field work.
What we are trying to understand
In HVAC, electricity does three daily jobs:
- Power — compressor, condenser, blower, pump motors.
- Control — energize 24 V coils that close contactors and relays.
- Signal — sensors that report temperature or pressure to boards and thermostats.
You do not need to be a construction electrician; you need to measure with purpose and not invent paths for current.
Voltage: the push that moves electrons
Voltage (V) is the potential difference between two points. It is what pushes electrons through a conductor.
Typical field values:
| Context | Common voltages |
|---|---|
| Thermostat / control board | ~24 V AC |
| Residential line | 115/120 V, 230/240 V |
| Commercial | 208 V, 230 V, 460 V |
0 V between R and C does not mean "no power in the building." It means no difference at those two points — often because the control circuit is open, not because line power is gone.
Current: how much is flowing
Current (I) is measured in amperes (A) — charge passing a point per second.
Mental rules:
- The same current flows through elements in series.
- In parallel, total current splits among branches.
In HVAC diagnosis, motor amperage is a load picture:
- Start: brief peak (LRA on compressors).
- Run: compare to nameplate FLA/RLA.
- High amperage with normal mechanical load → capacitor, lost phase, bearings, restriction.
- Low amperage → reduced load or low voltage (investigate context).
Resistance: opposition to flow
Resistance (R) in ohms (Ω) limits current for a given voltage.
Conductors have low R; motor windings moderate R; a burned contact or loose connection adds high local R → heat and voltage drop.
A healthy contactor coil might read tens of ohms. Open = infinite; shorted = near zero — and the fuse or transformer suffers.
Ohm's law and power
V = I × R
Rearrange: I = V / R, R = V / I.
Electrical power (work and heat in watts):
P = V × I
A useful ½ hp motor is roughly 370 W. The nameplate shows voltage, amperage, and sometimes service factor. The breaker protects the conductors and installation per code — it does not "limit horsepower."
DC vs AC in the trade
DC flows one direction — batteries, some board circuits after rectification.
AC reverses direction many times per second. North American HVAC equipment typically runs at 60 Hz.
Set the meter to V~ (AC) or V⎓ (DC) for what you are testing. Measuring 24 V AC on a DC scale gives wrong or misleading readings.
On AC, the meter usually displays RMS (effective) voltage — not the brief peak of each cycle.
Units on nameplates and diagrams
You will see:
- V — volts
- A, FLA, RLA, LRA — amperes in different motor states
- W or kW — power
- Ω — ohms (coils, heaters)
- µF — microfarads (capacitors; covered later)
Memorize the difference between FLA (running) and LRA (locked rotor at start). Comparing live amps to the wrong label wastes time.
Safety and measurement mindset
Before you trust a number:
- De-energize when checking resistance — power off, lockout if required.
- Live voltage checks: hands clear, proper PPE, know where your other hand is.
- Record where you measured (line side of contactor vs motor terminals matters).
Electricity is not mysterious — it follows rules. Your job is to apply them one step at a time.
Technician mindset
You should be able to say out loud:
- Voltage pushes; current flows; resistance limits.
- V = I × R is how I interpret meter readings.
- Zero volts between two points is about that path, not the whole building.
- Motor amperage tells a story only when compared to nameplate and mechanical load.
When you can teach that to a helper, this lesson did its job.
Field case
Situation. Rooftop unit: blower motor "not getting power." You measure 120 V at the disconnect and 0 V at the motor terminals with the contactor de-energized.
How to think it.
- The motor needs a complete path through the contactor and any limits — not just voltage at the disconnect.
- With the thermostat calling, you measure 24 V at the contactor coil and 120 V on the load side when the contactor pulls in. The problem was an open high-limit in series with the motor, not "dead power."
Takeaway: voltage readings must follow the actual circuit path from source to load.
In the field
Symptom
Meter readings that do not match expectations or symptoms
Where to look
Meter function/range, measurement points, AC vs DC setting, open switches in series
Likely causes
- Wrong scale
- measuring parallel instead of series
- open limit or stat
- loose neutral
What to measure
- Voltage step-by-step from source to load
- amperage under load
- resistance with power off
What not to do
- Replace motors or contactors before proving where voltage stops
Checklist
- I explain voltage, current, and resistance as separate ideas
- I use V = I × R to interpret readings
- I know typical control (24 V) vs line voltages
- I compare motor amps to FLA/RLA on the nameplate
- I de-energize before resistance checks