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Lesson Controls and field electricity · Basic electricity

Current, voltage, and resistance

Electricity in HVAC powers compressors and fans and drives 24 V control coils. If you do not keep voltage, current, and resistance as separate ideas — and know how they relate — you cannot read a multimeter or explain why a motor draws high amperage. This lesson is the minimum electrical vocabulary for safe field work.

1

What we are trying to understand

In HVAC, electricity does three daily jobs:

  1. Power — compressor, condenser, blower, pump motors.
  2. Control — energize 24 V coils that close contactors and relays.
  3. Signal — sensors that report temperature or pressure to boards and thermostats.

You do not need to be a construction electrician; you need to measure with purpose and not invent paths for current.

2

Voltage: the push that moves electrons

Voltage (V) is the potential difference between two points. It is what pushes electrons through a conductor.

Typical field values:

ContextCommon voltages
Thermostat / control board~24 V AC
Residential line115/120 V, 230/240 V
Commercial208 V, 230 V, 460 V

0 V between R and C does not mean "no power in the building." It means no difference at those two points — often because the control circuit is open, not because line power is gone.

3

Current: how much is flowing

Current (I) is measured in amperes (A) — charge passing a point per second.

Mental rules:

  • The same current flows through elements in series.
  • In parallel, total current splits among branches.

In HVAC diagnosis, motor amperage is a load picture:

  • Start: brief peak (LRA on compressors).
  • Run: compare to nameplate FLA/RLA.
  • High amperage with normal mechanical load → capacitor, lost phase, bearings, restriction.
  • Low amperage → reduced load or low voltage (investigate context).
4

Resistance: opposition to flow

Resistance (R) in ohms (Ω) limits current for a given voltage.

Conductors have low R; motor windings moderate R; a burned contact or loose connection adds high local R → heat and voltage drop.

A healthy contactor coil might read tens of ohms. Open = infinite; shorted = near zero — and the fuse or transformer suffers.

5

Ohm's law and power

V = I × R

Rearrange: I = V / R, R = V / I.

Electrical power (work and heat in watts):

P = V × I

A useful ½ hp motor is roughly 370 W. The nameplate shows voltage, amperage, and sometimes service factor. The breaker protects the conductors and installation per code — it does not "limit horsepower."

6

DC vs AC in the trade

DC flows one direction — batteries, some board circuits after rectification.

AC reverses direction many times per second. North American HVAC equipment typically runs at 60 Hz.

Set the meter to V~ (AC) or V⎓ (DC) for what you are testing. Measuring 24 V AC on a DC scale gives wrong or misleading readings.

On AC, the meter usually displays RMS (effective) voltage — not the brief peak of each cycle.

7

Units on nameplates and diagrams

You will see:

  • V — volts
  • A, FLA, RLA, LRA — amperes in different motor states
  • W or kW — power
  • Ω — ohms (coils, heaters)
  • µF — microfarads (capacitors; covered later)

Memorize the difference between FLA (running) and LRA (locked rotor at start). Comparing live amps to the wrong label wastes time.

8

Safety and measurement mindset

Before you trust a number:

  1. De-energize when checking resistance — power off, lockout if required.
  2. Live voltage checks: hands clear, proper PPE, know where your other hand is.
  3. Record where you measured (line side of contactor vs motor terminals matters).

Electricity is not mysterious — it follows rules. Your job is to apply them one step at a time.

9

Technician mindset

You should be able to say out loud:

  1. Voltage pushes; current flows; resistance limits.
  2. V = I × R is how I interpret meter readings.
  3. Zero volts between two points is about that path, not the whole building.
  4. Motor amperage tells a story only when compared to nameplate and mechanical load.

When you can teach that to a helper, this lesson did its job.

10

Field case

Situation. Rooftop unit: blower motor "not getting power." You measure 120 V at the disconnect and 0 V at the motor terminals with the contactor de-energized.

How to think it.

  • The motor needs a complete path through the contactor and any limits — not just voltage at the disconnect.
  • With the thermostat calling, you measure 24 V at the contactor coil and 120 V on the load side when the contactor pulls in. The problem was an open high-limit in series with the motor, not "dead power."

Takeaway: voltage readings must follow the actual circuit path from source to load.

In the field

Symptom

Meter readings that do not match expectations or symptoms

Where to look

Meter function/range, measurement points, AC vs DC setting, open switches in series

Likely causes

  1. Wrong scale
  2. measuring parallel instead of series
  3. open limit or stat
  4. loose neutral

What to measure

  1. Voltage step-by-step from source to load
  2. amperage under load
  3. resistance with power off

What not to do

  • Replace motors or contactors before proving where voltage stops

Checklist

  • I explain voltage, current, and resistance as separate ideas
  • I use V = I × R to interpret readings
  • I know typical control (24 V) vs line voltages
  • I compare motor amps to FLA/RLA on the nameplate
  • I de-energize before resistance checks

Common mistakes

Symptom Typical cause Action
Symptom 0 V at motor = no building power
Typical cause Open switch upstream
Action Trace the series path with the stat calling
Symptom High amps = always bad motor
Typical cause Capacitor, restriction, low voltage
Action Check voltage at terminals and mechanical load
Symptom AC measured on DC scale
Typical cause Wrong meter function
Action Set V~ for control transformer and line
Symptom Resistance check live
Typical cause Safety / meter damage
Action Lock out; disconnect load from circuit