Lesson Sources and induction · Batteries in the field
Other small sources
Batteries dominate portable power, but the trade also uses photovoltaic (solar) cells, thermocouples, and piezoelectric generators — each converts a different input (light, heat difference, mechanical stress) into electricity. Outputs are usually small; arrays or specialized circuits scale voltage and current. You will see them in solar chargers, gas-appliance safety pilots, sensors, and igniters — not as mains replacements.
Solar (photovoltaic) cells
A solar cell joins P-type semiconductor (electron deficiency) and N-type (electron excess). Photons from light hit the junction; energy knocks electrons across → voltage appears at terminals.
Typical silicon cell in direct sun: ~0.5 V open-circuit per cell; current depends on surface area (bigger cell → more amps).
Schematic symbol: battery cell plus light arrows.
Because one cell is low voltage, arrays connect:
- Series → raise voltage (28 × 0.5 V ≈ 14 V to trickle-charge a 12 V lead-acid bank)
- Parallel → raise current (second 14 V string paralleled doubles charge current)
No light → no output. Storage battery often sits behind the panel for night loads.
Sizing a solar charge string — quick logic
Target: 14 V at 0.5 A charge. Cell: 0.5 V, 0.25 A short-circuit per unit.
- Series count: 14 ÷ 0.5 = 28 cells → 14 V at 0.25 A
- Need 0.5 A → duplicate 28-cell string in parallel → 14 V at 0.5 A
Real installs add charge controller, blocking diode, fuse, and temperature compensation — but the series adds V / parallel adds I rule is the same as batteries.
Thermocouples and the Seebeck effect
When two dissimilar metals join at one end and that junction is heated while the other ends stay cooler, a voltage appears — Seebeck effect. Device = thermocouple.
Voltage depends on:
- Metal pair (Type J, K, T, etc.)
- Temperature difference between hot junction and reference (cold) ends
Output is tiny — millivolts — not volts. Example: Type J might produce ~7.9 mV at 300 °F.
Polarity can flip below a reference temperature for some types — know the curve if you interpret sign.
Thermopiles and gas safety pilots
Thermopile = several thermocouples in series to sum millivolts into enough EMF to drive a control.
Classic use: gas pilot flame heats the junction → current holds a solenoid valve open. Flame out → no EMF → valve closes → gas stops. That is why you hold “pilot” until the thermocouple proves heat — you are charging the magnetic hold circuit, not “warming the pipe.”
Same physics powers high-temperature measurement transmitters when paired with cold-junction compensation.
Piezoelectricity — pressure into voltage
Piezo (Greek: pressure): certain crystals generate voltage when compressed, bent, twisted, or stretched. Reverse also holds — apply voltage → mechanical motion ( buzzers, ultrasonic transducers).
Historical example: phonograph stylus of Rochelle salt riding grooves → audio signal.
Field examples today:
- Piezo igniters on grills and lighters (sharp strike → kilovolt-scale pulse across gap)
- Vibration sensors and ultrasonic devices
- Energy harvesting on micro scales
Output is pulse or AC-like — not a steady DC bus without conditioning.
Compare the small sources
| Source | Input | Typical output | Common job |
|---|---|---|---|
| Solar cell | Light | ~0.5 V/cell, current ∝ area | Remote battery charging |
| Thermocouple | Heat ΔT | mV | Temperature measurement, pilot proof |
| Piezo | Mechanical stress | Pulse / high V | Igniters, sensors |
All differ from chemical cells (fixed chemistry EMF) and from generators (magnetic induction at scale — next lessons).
Integration cautions
- Solar: use charge controller; prevent reverse current into dark panels at night.
- Thermocouple: run correct alloy wire all the way to instrument — copper extension wrong for precision Type R/S/B.
- Piezo: high impedance and spike — don’t expect to run a motor directly.
Treat each as a sensor or trickle source unless engineered as a power system.
Field case
Situation. Rooftop telecom cabinet keeps dropping offline at night. Daytime solar charges; single 12 V gel looks fine at noon. Tech adds a second panel in parallel but wires only positive buses — negatives still one path through a thin jumper.
Result. Strings fight; fuse blows at dusk; battery never reaches float.
Applied lesson. Solar parallels need matched Vmp strings and equal cabling — same discipline as battery parallel banks. Verify charge controller sizing for combined Isc.
In the field
Symptom
Pilot won’t hold valve; solar doesn’t charge; piezo igniter weak spark
Where to look
Flame on TC tip, series polarity, panel shading, crystal/mechanism wear
Likely causes
- Cold junction, wrong TC type wire, open thermopile, shaded panel, cracked piezo
What to measure
- mV from TC with flame (compare chart), solar Voc/Isc, piezo snap voltage (carefully)
What not to do
- Substitute copper for extension-grade TC wire
- parallel mismatched solar strings
Checklist
- I explain photon → electron movement in a solar cell
- I series/parallel solar cells like batteries (V vs I)
- I describe Seebeck effect and thermocouple limits (mV)
- I state pilot + thermopile safety role on gas equipment
- I define piezoelectric effect and one field use
- I match source type to application (trickle vs measure vs pulse)